Aluminum Sheet Gauge to mm & Inches Chart | Complete Reference 2026

Aluminum Sheet Gauge to mm & Inches Chart

Complete Brown & Sharpe gauge reference chart for aluminum sheet. Instantly look up any gauge number and get the exact thickness in millimetres and decimal inches — gauges 1 through 36.

Gauges 1–36 mm & Inches Live Search Converter Tool Mobile Friendly

Aluminum Gauge Converter

Enter a gauge number to instantly get thickness in mm and inches, or enter a thickness to find the nearest gauge

Gauge #
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AWG/B&S
Thickness
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mm
Thickness
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inches
Category
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usage range

Aluminum Sheet Gauge to mm & Inches Chart

Standard Brown & Sharpe (B&S) gauge system — the official gauge scale used for aluminum sheet in North America

Gauge # Thickness (inches) Thickness (mm) Fraction (approx.) Category

* Based on Brown & Sharpe (B&S) / American Wire Gauge (AWG) standard for aluminum. 1 inch = 25.4 mm. Values may vary slightly by manufacturer — always verify with a micrometer for precision work.

Key Facts About Aluminum Sheet Gauge

Essential knowledge for fabricators, engineers and buyers working with aluminum sheet

Higher Gauge = Thinner

Gauge 7 (0.1443″ / 3.665 mm) is significantly thicker than gauge 30 (0.0100″ / 0.255 mm). The higher the number, the thinner the sheet.

Aluminum ≠ Steel Gauge

18-gauge aluminum is 0.0403″ (1.024 mm), while 18-gauge steel is 0.0478″ (1.214 mm). Always use material-specific charts — never assume gauges are identical across metals.

North American Standard

The gauge system is a North American convention. Most metric countries specify aluminum thickness directly in millimetres — e.g. "1.5 mm aluminum sheet" rather than a gauge number.

Common Working Range

Gauges 16–24 (0.51 mm – 1.29 mm) cover most general-purpose aluminum fabrication including enclosures, panels, HVAC ducts, and automotive trim.

Structural Gauges 7–12

Thick gauges (7–12) are used for structural plates, tooling jigs, and load-bearing brackets where rigidity matters more than weight savings.

Thin Gauges 24–30

Very thin gauges (24–30) are typical for roofing panels, decorative cladding, flashing, and foil-backed insulation applications.

Aluminum vs Steel Gauge Thickness Comparison

Side-by-side comparison of the same gauge numbers across aluminum and galvanized steel — the differences are significant

Gauge # Aluminum (inches) Aluminum (mm) Steel (inches) Steel (mm) Difference (mm)
100.10192.5880.13453.416+0.828
120.08082.0530.10462.657+0.604
140.06411.6280.07471.897+0.269
160.05081.2910.05981.519+0.228
180.04031.0240.04781.214+0.190
200.03200.8130.03590.912+0.099
220.02530.6430.02990.759+0.116
240.02010.5110.02390.607+0.096
260.01590.4050.01790.455+0.050
280.01260.3210.01490.378+0.057

* Steel values are for galvanized/mild steel (Manufacturers' Standard Gauge). Aluminum uses Brown & Sharpe (AWG). The same gauge number is always thicker in steel than in aluminum.

How to Read an Aluminum Gauge Chart

A simple step-by-step guide to finding and using the right gauge for your project

1

Find Your Gauge Number

Locate the gauge number in the left column of the chart. Numbers run from 1 (thickest) to 36 (thinnest) for aluminum sheet.

2

Read the Thickness

Read across the row to find the exact thickness in decimal inches (e.g. 0.0403″) and in millimetres (e.g. 1.024 mm) for that gauge.

3

Confirm It's Aluminum

Always double-check you are using the aluminum gauge chart — the same gauge number gives a different thickness in steel, stainless, or copper.

4

Verify with a Micrometer

Gauge charts give nominal values. For precision work, measure the actual sheet with a digital micrometer — manufacturing tolerances can be ±5–8%.

Gauge to mm Conversion Formula

The mathematical relationship behind the Brown & Sharpe gauge system

Thickness (inches) = 0.005 × 92^((36 − Gauge) / 39)
Thickness (mm) = Thickness (inches) × 25.4
Brown & Sharpe (AWG) formula — each step up in gauge number reduces thickness by approximately 20.7%
Quick Example — Gauge 18 Aluminum:
Thickness = 0.005 × 92^((36 − 18) / 39) = 0.005 × 92^0.4615 ≈ 0.0403 inches
In mm: 0.0403 × 25.4 = 1.024 mm  |  Typical use: enclosures, automotive panels, HVAC ductwork

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Frequently Asked Questions – Aluminum Sheet Gauge

Common questions from fabricators, designers and buyers about aluminum sheet gauge thickness

What gauge is 1/8 inch aluminum sheet?
1/8 inch = 0.125 inches = 3.175 mm. The closest standard aluminum gauge is Gauge 8 (0.1285″ / 3.264 mm). However, 1/8″ aluminum is typically sold as a flat plate specified in fractional inches rather than a gauge number — especially above gauge 8 where the gauge system becomes less commonly used.
What is the most common aluminum sheet gauge?
The most commonly used aluminum sheet gauges in general fabrication are Gauge 16 (1.29 mm), Gauge 18 (1.02 mm), and Gauge 20 (0.81 mm). Gauge 18 is especially popular for HVAC ductwork, electrical enclosures, and automotive body panels. Gauge 22 and 24 are common in roofing, flashing, and decorative cladding.
Is aluminum gauge the same as steel gauge?
No — aluminum and steel use different gauge systems. Aluminum uses Brown & Sharpe (B&S / AWG), while mild steel uses the Manufacturers' Standard Gauge (MSG). For the same gauge number, steel is always thicker than aluminum. For example, 18-gauge aluminum is 1.024 mm but 18-gauge steel is 1.214 mm. Always use the correct material-specific chart.
How thick is 16-gauge aluminum in mm?
16-gauge aluminum sheet is 0.0508 inches thick, equal to 1.291 mm. This is a very commonly used thickness for structural panels, wall cladding, machine guards, and general sheet metal fabrication. It provides a good balance of rigidity and workability for most applications.
What gauge aluminum is used for car body panels?
Automotive aluminum body panels typically use Gauge 16 to Gauge 18 (1.02 mm – 1.29 mm) aluminum sheet. Structural components like floor pans may use heavier gauges (12–14). EV battery enclosures often use 3–5 mm aluminum plate, which is beyond the standard gauge range and is specified directly in millimetres.
What is the thinnest aluminum sheet gauge available?
In the standard Brown & Sharpe gauge system, Gauge 36 is the thinnest at 0.005 inches (0.127 mm). In practice, very thin aluminum foil and shim stock below gauge 30 (0.255 mm) is usually specified in decimal inches or millimetres rather than gauge numbers. Aluminum foil used in packaging is typically 0.006 mm to 0.020 mm — far thinner than the gauge system covers.
How do I convert gauge to mm without a chart?
Use the Brown & Sharpe formula: Thickness (inches) = 0.005 × 92^((36 − Gauge) / 39), then multiply by 25.4 to get mm. For quick estimation: each step up in gauge reduces thickness by roughly 20–25%. However, using a reference chart or the converter tool above is faster and less error-prone for everyday work.
Does gauge thickness vary between aluminum alloys?
No — the gauge number refers to the physical thickness of the sheet, not the alloy. An 18-gauge 6061 aluminum sheet and an 18-gauge 5052 aluminum sheet are both 1.024 mm thick. The alloy affects strength, density, and weight — but the gauge-to-thickness conversion is the same regardless of alloy grade.